TS4030 RAP Recycling Hot Asphalt Mixing Plant

2024-08-30

The TS4030 RAP Recycling Hot Asphalt Mixing Plant is engineered for high-efficiency and high-capacity asphalt production, emphasizing advanced recycling and environmental sustainability. With its robust design and cutting-edge technology, this plant is ideal for large-scale paving and construction projects, delivering consistent quality and performance.


Key Features:

  • High Production Capacity:

    • Primary Material Production Capacity: 320 t/h
    • Reclaimed Material Production Capacity: 240 t/h
    • Total Production Capacity: 4400 t/h
  • Optimal Mixing Ratio:

    • Supports up to 60% RAP, facilitating effective recycling of asphalt materials and enhancing both cost efficiency and environmental sustainability.
  • Efficient Drying System:

    • Primary Dryer Drum: GT400
    • Diameter: 3 meters
    • Length: 12 meters
    • Burner Power: 35.5 MW
  • Advanced Dust Collection:

    • Bag Filter Dust Collection Area: 1840 m², ensuring superior dust control and adherence to stringent environmental regulations.
  • Robust Mixing Drum:

    • Capacity: 7500 kg
    • Drive Type: Quadruple Reduction Motor Drive for high-performance and reliable mixing, even under the most demanding conditions.
  • Recycling Capabilities:

    • Recycling Dryer Drum: RGTC240
    • Diameter: 3 meters
    • Length: 12 meters
    • Burner Power: 21.3 MW
    • Recycling Mixing Drum Capacity: 2000 kg
    • Recycling Material Entry: Direct Feed, with the mixing drum positioned directly below the recycling weighing scale for efficient material processing and handling.
  • Exhaust Gas Treatment:

    • Method: Secondary Combustion in the Raw Material Drum, providing effective management of exhaust gases and compliance with emission standards.


    Configuration and parameters —

                Model
    Item

    TS1510

    TS2015

    TS3015

    TS3020

    TS4020

    TS4030

    TS5030

    Primary Material Production Capacity (t/h)

    120

    160

    240

    240

    320

    320

    400

    Reclaimed Material Production Capacity (t/h)

    80

    120

    120

    160

    160

    240

    240

    Optimal Mixing Ratio (%)

    50%

    50%

    37.50%

    50%

    40%

    60%

    50%

    Total Production Capacity (t/h)

    1400160

    2000240

    2800320

    2800320

    3600400

    4400480

    4400480

    Primary Dryer Drum

    GT120

    GT160

    GT240

    GT320

    GT320

    GT400

    Diameter (m)

    1.95

    2.25

    2.5

    2.7

    2.7

    3

    Length (m)

    8

    9

    10

    10

    12

    12

    Burner Power (MW)

    11.8

    19.7

    21.3

     

    27.8

    35.5

    Bag Filter Dust Collection Area (m²)

    650

    920

    1200

     

    1600

    1840

    1840

    Mixing Drum Capacity (kg)

    2000

    3000

    4000

    5500

    7500

    Mixing Drum Drive Type

    Dual Reduction Motor Drive

    Quadruple Reduction Motor Drive

    Recycling Dryer Drum

    RGT80

    RGT120

    RGT120

    RGT160

     

    RGTC240

     

    Diameter (m)

    2.25

    2.5

    2.5

    Length (m)

    8

    10

    12

    Burner Power (MW)

    9.8

    14.8

    14.8

    19.7

    21.3

    Combustion Chamber Diameter × Length

    φ1.8*4.2

    φ2*4.2

    φ2.5*11

    Recycling Temporary Storage Bin Capacity (m²)

    9

    12

     

    Recycling Mixing Drum Capacity (kg)

    1000

    1500

    1500

    2000

     

     

     

    Exhaust Gas Treatment Method

    Secondary Combustion in the Raw Material Drum

    Recycling Material Entry to Mixing Drum

    Direct Feed (Mixing Drum Positioned Directly Below the Recycling Weighing Scale, No Chute)”



    The TS4030 RAP Recycling Hot Asphalt Mixing Plant is designed for high-capacity asphalt production with advanced recycling features, offering reliable performance and environmental compliance. Its powerful system and efficient operation make it a top choice for large-scale asphalt production facilities seeking to optimize their processes and reduce environmental impact.

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