TS3020 RAP Recycling Continuous Asphalt Mixing Plant

2024-08-22

The TS3020 RAP Recycling Continuous Asphalt Mixing Plant is designed for high-efficiency and continuous asphalt production, integrating advanced recycling technologies for sustainable and cost-effective operation. This plant is ideal for high-capacity applications where uninterrupted production and superior quality are paramount.


Key Features:

  • High Production Capacity:

    • Primary Material Production Capacity: 240 t/h
    • Reclaimed Material Production Capacity: 160 t/h
    • Total Production Capacity: 3200 t/h
  • Optimal Mixing Ratio:

    • Capable of processing up to 50% RAP, allowing for significant recycling of asphalt materials while ensuring high-quality end products.
  • Efficient Drying System:

    • Primary Dryer Drum: GT320
    • Diameter: 2.7 meters
    • Length: 10 meters
    • Burner Power: 27.8 MW
  • Advanced Dust Collection:

    • Bag Filter Dust Collection Area: 1600 m², providing superior dust control to meet stringent environmental standards and maintain a clean operational environment.
  • Robust Mixing Drum:

    • Capacity: 5500 kg
    • Drive Type: Quadruple Reduction Motor Drive for enhanced reliability and performance in high-demand settings.
  • Recycling Capabilities:

    • Recycling Dryer Drum: RGT160
    • Diameter: 2.7 meters
    • Length: 12 meters
    • Burner Power: 19.7 MW
    • Recycling Mixing Drum Capacity: 2000 kg
    • Recycling Material Entry: Direct Feed, with the mixing drum positioned directly below the recycling weighing scale for optimal material handling and processing.
  • Exhaust Gas Treatment:

    • Method: Secondary Combustion in the Raw Material Drum, ensuring effective treatment of exhaust gases and compliance with emission regulations.


    Configuration and parameters —

                Model
    Item

    TS1510

    TS2015

    TS3015

    TS3020

    TS4020

    TS4030

    TS5030

    Primary Material Production Capacity (t/h)

    120

    160

    240

    240

    320

    320

    400

    Reclaimed Material Production Capacity (t/h)

    80

    120

    120

    160

    160

    240

    240

    Optimal Mixing Ratio (%)

    50%

    50%

    37.50%

    50%

    40%

    60%

    50%

    Total Production Capacity (t/h)

    1400160

    2000240

    2800320

    2800320

    3600400

    4400480

    4400480

    Primary Dryer Drum

    GT120

    GT160

    GT240

    GT320

    GT320

    GT400

    Diameter (m)

    1.95

    2.25

    2.5

    2.7

    2.7

    3

    Length (m)

    8

    9

    10

    10

    12

    12

    Burner Power (MW)

    11.8

    19.7

    21.3

     

    27.8

    35.5

    Bag Filter Dust Collection Area (m²)

    650

    920

    1200

     

    1600

    1840

    1840

    Mixing Drum Capacity (kg)

    2000

    3000

    4000

    5500

    7500

    Mixing Drum Drive Type

    Dual Reduction Motor Drive

    Quadruple Reduction Motor Drive

    Recycling Dryer Drum

    RGT80

    RGT120

    RGT120

    RGT160

     

    RGTC240

     

    Diameter (m)

    2.25

    2.5

    2.5

    Length (m)

    8

    10

    12

    Burner Power (MW)

    9.8

    14.8

    14.8

    19.7

    21.3

    Combustion Chamber Diameter × Length

    φ1.8*4.2

    φ2*4.2

    φ2.5*11

    Recycling Temporary Storage Bin Capacity (m²)

    9

    12

     

    Recycling Mixing Drum Capacity (kg)

    1000

    1500

    1500

    2000

     

     

     

    Exhaust Gas Treatment Method

    Secondary Combustion in the Raw Material Drum

    Recycling Material Entry to Mixing Drum

    Direct Feed (Mixing Drum Positioned Directly Below the Recycling Weighing Scale, No Chute)”



    The TS3020 RAP Recycling Continuous Asphalt Mixing Plant is engineered for maximum efficiency and high-volume production, offering advanced recycling capabilities and superior environmental control. Its continuous operation design, combined with robust construction and high-capacity features, makes it a top choice for large-scale asphalt production projects requiring consistent quality and performance.


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